freiberufler Senior Project Manager auf freelance.de

Senior Project Manager

zuletzt online vor 6 Tagen
  • auf Anfrage
  • 91301 Forchheim
  • Europa
  • de  |  en
  • 04.03.2024

Kurzvorstellung

Professional within the Pharmaceutical, BioTechnology and Chemical Industry

Qualifikationen

  • Ablauf- / Terminmanagement
  • Cash-Flow-Analyse
  • Change-Request-Management
  • Dienstleistung (allg.)
  • Management (allg.)
  • Projektdurchführung
  • Projektleitung / Teamleitung
  • Projektmanagement
  • Projektmanagement - Angebotsmanagement
  • Projektmanagement - Konfliktmanagement management
  • Projektsteuerung (Projektcontrolling)
  • Reinraumtechnik
  • Risikomanagement

Projekt‐ & Berufserfahrung

Senior Project Manager
Lyondellbasell, Wesseling
10/2022 – 2/2024 (1 Jahr, 5 Monate)
Chemieindustrie
Tätigkeitszeitraum

10/2022 – 2/2024

Tätigkeitsbeschreibung

Led the full lifecycle of a technical construction project while maintaining communication with key stakeholders. Designed and implemented project funding strategies and developed Capital Project Appropriation (CPA requests) CAPEX. Guided activities to ensure adherence with State and local building codes, Department of Environmental Protection, USDA, FDA, and OSHA regulations.
Lyondellbasell is one of the largest slurry plants in Europe (320kt/yr), designed for pipe grades (black, blue, orange)
• The goal of the project is to use hexene as additional co-monomer within OH plant to cope with new standards requirements for pipe resist grade and maintain flexibility also for C4 grades by installation of a new hydrogenation unit.
• In addition to the current C4-grades also C6 grades shall be produced to satisfy marked requirements.
• Planned MPC’s starting 2021 in Frankfurt shall prove the product quality and define the project scope.
• MPC´s will commence in Wesseling when Hostalen C6 project has completed the commissioning with further testing and certifications.
• The OH plant shall be equipped with a new hydrogenation unit to service future pipe resist grade market.
• Main equipment is a two-bed hydrogenation reactor R-3101 with a height of about 20m and a diameter of 2 respective 2,5 m. In addition, 2 pumps for hexene supply, a new hexene and a new hexane pipeline both of about 2 km length and line size of DN50 are also required. As active catalyst Palladium is used.
• We are currently in the FEED phase (FEL 3)
• We are using an EPCM contractor for FEL 3 and have planned to proceed into the execution phase with the same EPCM.

• Investment: 70 m Euro

• Main responsibilities:
Commercial and technical lead in all areas (Project Management, Procurement, Process Design, Project Controls, Construction, Contracting, Mechanical Completion and Commissioning)
• Lead of a team of 80 employees
• Communicate, plan, and organize effectively with colleagues, staff, management, architects, engineers, outside contractors and regulatory agencies.
• Manage a variety of projects at one time and bring them to completion on time, under budget, and with high safety standards.
• Full time and budget responsibility
• Part of Steering Committee collaborating with the BOD (Board of Directors)

Eingesetzte Qualifikationen

Change-Request-Management, Management (allg.), Projektdurchführung, Projektmanagement, Risikomanagement

Senior Project Manager
Vibalogics GmbH, Cuxhaven
1/2021 – 1/2023 (2 Jahre, 1 Monat)
Pharma and Biotechnology
Tätigkeitszeitraum

1/2021 – 1/2023

Tätigkeitsbeschreibung

found in reference description 3
• [...] is a privately-owned contract development and manufacturing organization (CDMO) offering process development, manufacturing, testing, and fill-finish services to innovators developing revolutionary virotherapy products. We are currently doubling the current capacity of suspension-based virus manufacturing with a new 500 liter production line in building 6 and we are adding the new building 8 with locker and change rooms. One 500 L production line in building 6 consisting of: - 400m2 production area - 2 x expansion suites (BSL-1, ISO 7-8, class C) - 2 x USP / DSP suites (BSL-2, ISO 7-8, class C) - Solution feed - 16 dedicated FTE - Plan to expand capacity by >20x500L batches/year (2023) - 2022 expected capacity 14 batches/year
• 01/2021 we started to build this in expansion in building 6 (project phase 1).
• 3/2021 we started to build a new building 8 with locker rooms (project phase 2)
• Both projects have been completed in time and budget within 14 months.
• [...] will create additional 140 jobs within the next 2 years.
• Investment: 55 m Euro
• Main responsibilities:
Technical lead in all construction areas WFI, clean steam, clean compressed air, etc.), black utilities (plant steam, cooling water and compressed air), critical utilities, architectural, mechanical, electrical, HVAC, clean room) and process automation
• Lead of a team of 45 employees
• Communicate, plan, and organize effectively with colleagues, staff, management, architects, engineers, outside contractors and regulatory agencies
• Manage a variety of projects at one time and bring them to completion on time, under budget, and safely
• Full time and budget responsibility
• Member of the board

Eingesetzte Qualifikationen

Projektmanagement

Senior Engineering Manager
Boehringer Ingelheim, Biberach / Riss
6/2018 – 1/2021 (2 Jahre, 8 Monate)
Pharma and Biotechnology
Tätigkeitszeitraum

6/2018 – 1/2021

Tätigkeitsbeschreibung

Ingelheim is investing in the new construction of a Biological Development Center (BDC) with three areas at the Biberach (Baden-Württemberg) location:
- Analytical Development Biologicals (ADB)
- Bioprocess Development Biologicals (BDB)
- Clinical Supply and Transfer (CSB)
• The BDC will become an important building block in the global development of active ingredients for biopharmaceutical active ingredients.
• The new building complex houses three development units that can produce quantities of active ingredients from laboratory scale to clinical phases I and II.
• Boehringer-Ingelheim will create more than 500 jobs at the Biberach / Riss location.
• Investment: 320 m Euro
• Main responsibilities:
Technical lead in all construction areas WFI, clean steam, clean compressed air, etc.), black utilities (plant steam, cooling water and compressed air), critical utilities, architectural, mechanical, electrical, HVAC, clean room) and process automation
• Lead of a team of 180 employees
• Communicate, plan, and organize effectively with colleagues, staff, management, architects, engineers, outside contractors and regulatory agencies
• Manage a variety of projects at one time and bring them to completion on time, under budget, and safely

Eingesetzte Qualifikationen

Projektmanagement

Senior Project Manager
BAYER AG, Leverkusen
4/2017 – 5/2018 (1 Jahr, 2 Monate)
Pharmaceutical and Biotechnology
Tätigkeitszeitraum

4/2017 – 5/2018

Tätigkeitsbeschreibung

A new sterile injectable manufacturing area will be constructed in Leverkusen for Bayer Pharma Healthcare with modernization of an existing plant by demolition and restructuring the existing architectural environment completely to fit to the scope with objective of transferring aseptic filling, including terminally sterilized filling. The manufacturing area will consist of the following major components:
• Dedicated parts and stopper preparation area with washing machine and vacuum autoclave
• Two liquid filling lines and one liquid / lyo filling line, using isolators and VHP technology
• Integrated vial washers and depyrogenation tunnels on all filling lines
• Integrated capping with vision system
• Lyophilizer loading and unloading
• Laboratory
• The project budget is 350 m Euro
• Lead of 55 direct employees / contractors
Main responsibilities:
• Technical and commercial lead in all construction areas (facilities, clean utilities (WFI, clean steam, clean compressed air, etc.), black utilities (plant steam, cooling water and compressed air), critical utilities, architectural, mechanical, electrical, HVAC, clean room) and process automation (filler lines, washer, isolators, capper, packaging,..)
• Communicate, plan, and organize effectively with colleagues, staff, management, architects, engineers, outside contractors and regulatory agencies
• Manage a variety of projects at one time and bring them to completion on time, under budget, and safely

Eingesetzte Qualifikationen

Projektleitung / Teamleitung, Projektmanagement - Vorstudien / Machbarkeitsstudien, Projektplanung / -vorbereitung

Senior Construction Project Manager
Fresenius Kabi, Grand Island
1/2015 – 10/2016 (1 Jahr, 10 Monate)
Pharmazeutische Industrie
Tätigkeitszeitraum

1/2015 – 10/2016

Tätigkeitsbeschreibung

- A new sterile inject-able manufacturing area will be constructed in Fresenius Kabi US, Grand Island, Building 4, with modernization of an existing plant by demolition and restructuring the existing architectural environment completely to fit to the scope with objective of transferring aseptic filling, including terminally sterilized filling, from Building 1 to Building 4 in order to use the most current filling technologies. The Building 4 manufacturing area will consist of the following major components:
- Formulation area with fixed product path, automated WFI dosing and increased automation
- Dedicated parts and stopper preparation area with washing machine and vacuum autoclave
- Two liquid filling lines and one liquid/lyo filling line, using isolators and VHP technology
- Integrated vial washers and depyrogenation tunnels on all filling lines
- Integrated capping with vision system
- Automated lyophilizer loading and unloading
- Automated inspection and packaging on the two liquid-only fill lines

- Main responsibilities
- Technical and commercial lead in all construction areas (facilities, utilities, critical utilities, architectural, mechanical, electrical, HVAC, clean room,..)
- Communicate, plan, and organize effectively with colleagues, staff, management, architects, engineers, outside contractors and regulatory agencies.
- Manage a variety of projects at one time and bring them to completion on time, under budget, and safely
- Develop project funding strategies and prepare Capital Project Appropriation (CPA requests.) CAPEX
- Providing direction required for compliance with State and local Building Codes, Department of Environmental Protection, USDA, FDA and OSHA regulations

Eingesetzte Qualifikationen

Technisches Projektmanagement

Director Global Operations for Claim- and Contract Management
GibConsult GmbH, Forchheim
12/2013 – 10/2014 (11 Monate)
Dienstleistungsbranche
Tätigkeitszeitraum

12/2013 – 10/2014

Tätigkeitsbeschreibung

Delivered guidance and consultation on business development activities for global clients. Provided strategic mediation and arbitration for international projects including alternative dispute resolution and ADR. Consulted on project, contract, and claim management concerns to ensure successful delivery.
• Supported a wide variety of projects including industrial engineering and industrial plant construction projects, as well as engineering (civil, special underground, and traffic route – including road and railway construction) projects.

Eingesetzte Qualifikationen

Projektmanagement - Vertragsmanagement

Project Director
SAPPI South Africa, Ngodwana
8/2012 – 7/2013 (1 Jahr)
Metall-, Holz- und Papierindustrie
Tätigkeitszeitraum

8/2012 – 7/2013

Tätigkeitsbeschreibung

Technical and disciplinary head of various departments (~70 staff and various subcontractors).
• Upgrade of an existing pulp mill with fabrication and installation:
• Woodyard: New hardwood chipping line
• Fiber line: Installation of a new digester plant that will consist of six new batch digesters and a new bleach plant
• Digester: Modification of digester 2.
• Pulp Drying: No.3: Modification and installation of the Uptake Machine to be able to successfully run with chemical cellulose pulp.
• Installation of a new broke tower, the cleaner system upgraded and demineralization water shower to improve pulp cleanliness.
• Replacement of the existing dryer.
P a g e 5 | 6
• Evaporation: Modification of the evaporation plant with the increased WBL generated by the digesters.
• Recovery Boiler: Upgrade of the existing No.2 CRF to be able to steam at higher rates.
• Installation of a new Chloride removal system.
• Balance of Plant: New interconnecting piping and pipe bridges between the existing and new plant.
• Expansion of the Mill’s compressed air system. Installation of a new demineralized water plant to meet the high-quality water demand of No.3
• Strong knowledge of FIDIC general conditions was mandatory for successful project execution.
Resolved all significant issues and successfully brought projects back on track re: schedule and budget.
Lump Sum Turnkey Project of 295 Mio USD upgraded existing pulp mill with fabrication and installation.
Successfully completion of a new demineralized water plant and a new Chlorine Dioxide Plant in time and budget.

Eingesetzte Qualifikationen

Projektleitung / Teamleitung

Senior Project Manager
Southa Technical Limited, Hong Kong
1/2010 – 7/2012 (2 Jahre, 7 Monate)
Öffentliche Verwaltung
Tätigkeitszeitraum

1/2010 – 7/2012

Tätigkeitsbeschreibung

Exceptionally large EPC project including design, installation, and commissioning of ten units of incinerators for Hong Kong’s largest crematory. It was a joint venture between a German supplier and a Hong Kong supplier.
Led and directed activities between both countries within numerous departments including 42 employees and various subcontractors. Identified and resolved crucial issues.
• Handed over the project of 42 Mio Euro to the Hong Kong Government.
• Successfully installed and commissioned equipment and processes within time and budget

Eingesetzte Qualifikationen

Projektmanagement

Sr. Global Project Director Nuclear Services (Festanstellung)
CCI AG, Winterthur
8/2005 – 4/2009 (3 Jahre, 9 Monate)
Versorgungswirtschaft
Tätigkeitszeitraum

8/2005 – 4/2009

Tätigkeitsbeschreibung

assessments of external production resources to identify risks and mitigation strategies. Cultivated strategic relationships with global clients. Facilitated training sessions for management. Directed large Nuclear EPC projects. Headed recruitment activities including interviewing candidates to fill department vacancies, as well as resolved quality and performance issues. Led proposal, contract review, kick-off, and regular progress meetings around the world regarding technical, commercial, and operational projects. Hold full P&L responsibility and monitored spending/costs and project schedule. Conducted strategic negotiations with customers to gain technical or commercial details. Coordinated and tracked tasks between internal and external departments including construction, calculation, QM, purchasing, and fabrication.
• Restructured and increased the efficiency of departments inside and outside.
• Developed and implemented more efficient and cost saving strainers.
• Introduced regular daily project review meetings including strong proactive action plans to meet objectives.
• Successfully scheduled and organized a pool of qualified nuclear resources worldwide.
• Completed all projects within budget and on time, while getting other projects back on track.
• Improved production processes for external suppliers.
• Established a production back up plan including additional resources of suppliers in Switzerland and in Germany.
• Achieved a yearly stable increase of sales and profit margins.
• Strategically resolved an issue for a company in Switzerland (subsidiary head quarters based in Los Angeles, CA, USA) to adapt to a significant increase in sales in different nuclear departments.
• Optimized the production (decreased lead time up to 50%) of main sub suppliers.
• Setup proper communication across and within departments.
• Finalized all projects to the highest satisfaction of customers and within time and budget .

Eingesetzte Qualifikationen

Projektmanagement

Project Manager Pharma (Festanstellung)
AVS-Technic GmbH, Kehl
3/2000 – 7/2005 (5 Jahre, 5 Monate)
Maschinen-, Geräte- und Komponentenbau
Tätigkeitszeitraum

3/2000 – 7/2005

Tätigkeitsbeschreibung

Spearheaded numerous departmental activities including mechanical and electrical engineering, external manufacturing, production, QM, and commissioning. Led international large EPC projects in the automatic and pharmaceutical industry. Designed, scheduled, and optimized robotic systems and oversaw construction and commissioning. Cultivated business partnerships with Propack and Servolift. Integrated ABB, Kuka, Motoman, Robotec, and robot systems. Directed and tracked the full project lifecycle including planning, controlling, start-up and commissioning.
• Completed all projects within the automotive and pharmaceutical industry on time and budget.
• Established the first fully automatic bin cleaning machine with full 21 CFR 11 compliance for the European and US market.
• Consolidated sales in the US-Pharmaceutical market for fully automatic cleaning and drying machines and ensured adherence with GMP and FDA regulations.
• Designed and implemented complex engineering solutions within the automotive industry for handling and packing of blister, cartons, and palettes.
• Developed handling and robot systems for the automotive industry: jigs, tables, production lines.
• Successfully established a QM department.
• Built special conveyers for blister, boxes, etc, as well as fully automatic cleaning machines with inclusive drying and cooling, in compliance with GMP, FDA, 21CFR, Part 11, ASTM, ASME, etc.
• Created software design with visualization on Panel view.

Eingesetzte Qualifikationen

Projektmanagement

Zertifikate

PMI
PMI
2022

Ausbildung

Maschinenbau
Diplom
1985
Hamburg

Über mich

Motivated, personable business professional with multiple industry knowledge and a successful 25-year track record in highly challenging business areas. Exceptional problem-solving skills – just under high workload or pressure. Diplomatic and tactful with professionals and non-professionals at all levels. Accustomed to negotiating multi dollar projects worldwide.
Since 2009 I have created my new company “Pharma CMC” to support Green-field and Brownfield projects within the pharmaceutical and biological industry as Senior Project Manager and Senior Engineering Manager.
I have successfully completed all pharmaceutical projects – most of them in time and budget.
Experienced self-motivated driven individual well recognized and respected within the Pharmaceutical Industry / Steel Construction / Piping / Automotive / Nuclear Engineering Industry / Heavy Industry with extensive senior leadership experience on medium to major EPC projects, in various management roles. Above average skills, talents and capabilities who's utilized these to successfully co-ordinate direct manage and effectively accomplish many complex challenging situations and projects. Specialized in following main areas:
• Developing of a Project Recovery Plan of projects within all major industries
• Consulting or Project Support for implementing the project recovery strategy
• Execution of Project Recovery Plan as Project Director or EPCM support
• Constructability Review
• Qualification and Validation Management: Qualification of equipment and machines, process validation (FAT, SAT, DQ, IQ, OQ, CD, PQ incl. Validation Master plan)
Effective and successful Management of site programs requiring designers, engineers, construction managers, consultants, and constructors.
Reputation as an outstanding manager with the experience, ability and communication skills to fully integrate into the owner’s organization and provide the leadership necessary to manage large and complex programs.

Weitere Kenntnisse

MS-Office, CRM, SAP, ERP, FIDIC, VOB, NEC, HOAI, GMP, ISO, FDA, ASME, CAPEX, Awaro, Docu Tools

Persönliche Daten

Sprache
  • Deutsch (Muttersprache)
  • Englisch (Fließend)
Reisebereitschaft
Europa
Arbeitserlaubnis
  • Europäische Union
Profilaufrufe
365
Alter
65
Berufserfahrung
39 Jahre und 7 Monate (seit 08/1984)
Projektleitung
30 Jahre

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