freiberufler Engineering and Projects Director auf freelance.de

Engineering and Projects Director

offline
  • 65‐75€/Stunde
  • 72170 Cuatlancingo, Puebla
  • auf Anfrage
  • es  |  en  |  de
  • 02.06.2019

Kurzvorstellung

Professional with a consistent experience in the automotive market (22 years) , demonstrated capacity of leadership in multidisciplinary areas and with solid experience in directing others in situations that demand effort and under pressure.

Auszug Referenzen (9)

"[...] [...] ist ein professioneller Projektmanager mit starkem unternehmerischem Denken. Zus. hat er viele prozessuale Verbesserungen aufgezeigt."
Projects Director > Troubleshooting Consulting (support to COO & Board Team)
Axel Dransfeld
Tätigkeitszeitraum

10/2018 – 2/2019

Tätigkeitsbeschreibung

Implementation the projects plans to achieved the OEMs tooling payments

Eingesetzte Qualifikationen

Krisenmanagement

"Mr. [...] has successfully completed this project."
Project Director for the production factory (Greenfield): building, installation
Stephan Kasper
Tätigkeitszeitraum

10/2016 – 6/2018

Tätigkeitsbeschreibung

New Plant (Greenfield), Launched the new assembly plant in shortly time and according to the Budget (100% customer satisfaction)

Eingesetzte Qualifikationen

Projektmanagement

"Quality manager with top quality skills! Superb collaboration!"
• Quality Manager At Ford Saarlouis Germany for TMS
Dimitri Kustermans
Tätigkeitszeitraum

3/2014 – 4/2015

Tätigkeitsbeschreibung

Project in Ford Germany; achieve the Quality of the closures parts and Body according to the Ford standards. Create confidence from the Ford Managers about of my job.

o 344 MCA Closures, for new car model “Facelift”.
o 344 Closures (Re-Location lines from Valencia to Saarlouis)
o 346 MCA Closures for new car model “Facelift”.

Eingesetzte Qualifikationen

Projekt-Qualitätssicherung

"Very difficult project."
MLA Project Management (subassemblies and stamping parts for Rear Axle for VW361
Tim Werding
Tätigkeitszeitraum

8/2013 – 2/2014

Tätigkeitsbeschreibung

MLA Project achieves the tooling payment to the parts were not released in Note 1 / eliminate the customer quality claims, shutdowns in the OEM production lines. Create customer confidence.

Eingesetzte Qualifikationen

Projektmanagement - Krisenmanagement

"[...] did a good job supporting our stamping project."
Assessment, Coaching & Troubleshooting VW325 (Stamping parts for the Cabrio Proj
Tim Werding
Tätigkeitszeitraum

6/2012 – 1/2013

Tätigkeitsbeschreibung

• VW325 Cabrio Project achieves the tooling payment to the parts were not released in Note 1 / eliminate the customer quality claims, shutdowns in the OEM production lines. Create customer confidence.

Eingesetzte Qualifikationen

Projektmanagement - Krisenmanagement

"Engineering colleague from Benteler. Always very professional but in the same time very friendly and accessible. Great leader to any organization!"
New Projects Manager
Kundenname anonymisiert
Tätigkeitszeitraum

1/2005 – 11/2005

Tätigkeitsbeschreibung

• Projects realized: BMW E70 press parts / Fuel Rail PQ35 / Base Plates PQ35 Brose / Support tube exhaust system NBGP.
• New Project’s costs approval, coordination and Management of the activities of the new projects, supervision in the purchasing of the production medias, analysis of Project’s investment, Human Resources management, following up of Technical and Commercial activities of the projects; personalized service with all the costumers; new projects feasibility in the Quotation phase, milestones, project transition from K2 to K3 (SOP); internal projects release.

Eingesetzte Qualifikationen

Projektmanagement

"Succesful managing of international project team and full launch control .
Most of all relevant production KPIs are met or over achieved !"
Production Manager and Projects Manager NB Cabrio (A pillar, IP carrier NBC RL y
Bernhard Beckmann
Tätigkeitszeitraum

9/1999 – 3/2003

Tätigkeitsbeschreibung

Production Manager: Reduce the downtime, overtime drastically, and reduce the headcount in 15%., increase the productivity, increase the parts quality and reduce the accidents.

• Leadership of Production Lines: Planning and Control of the production, Human Resources management (130 employees), Production Medias Administration, Integration of the Production Medias changes in the different levels of engineering.; Cost Control in the operation of the lines (Spare parts, Staff’s Cost, etc), evaluation of the preventive maintenance and corrective maintenance, direct and Indirect staff training (Quality, Civil Responsibility, continuous improvements , Industrial Security, welding basics, etc).

Project Manager NB Cabrio: manage multicultural projects teams, projects finance into the targets, quality release N1, this project was manage simultaneously when I was the production Manager.

• Project Manager NB Cabrio (A pillar, IP carrier NBC RL y RH)

Eingesetzte Qualifikationen

Prozessmanagement, Projektleitung / Teamleitung, Projektmanagement

"Very succesful implementation of projects with full launch control !"
Project Engineer (Cooler pipe 1.8, IP carrier Rh, Door beams C-1, different Engi
Bernhard Beckmann
Tätigkeitszeitraum

9/1997 – 9/1999

Tätigkeitsbeschreibung

• Cost estimation, development the process, Planning and installation the new assembly lines, supervision and follow up of the all production means, project costs control, customer prototypes and first samples presentations; technical documentation elaboration ( BOM, Lay- Out, Process flow, FMEA, Control plan, inspection and working instructions, parameter sheet); PPAP presentation to the customer, project release for SOP.

Eingesetzte Qualifikationen

Arbeitsablaufplanung, Betriebsmittelplanung, Fertigungsoptimierung

"H. [...] [...] did a great support for the project team ."
Engineering trainee > Industrial Engineering optimizations for NB and A4 project
Kundenname anonymisiert
Tätigkeitszeitraum

3/1997 – 9/1997

Tätigkeitsbeschreibung

Optimizations the material flow for the stamping process, welding cells and e-coat process for the NB and A4 projects (Lay- Outs, Process flow balance, material containers development and optimizations).

Eingesetzte Qualifikationen

Projektassistenz

Ich biete

  • Change-Request-Management
  • Interim Management
  • Programm Management
  • Projektleitung / Teamleitung
  • Projektmanagement
  • Projektmanagement - Angebotsmanagement
  • Projektmanagement - Krisenmanagement
  • Projektmanagement - Personalentwicklung
  • Prozessmanagement
  • Total Quality Management (TQM)

Projekt‐ & Berufserfahrung

Projects Director > Troubleshooting Consulting (support to COO & Board Team)
Brandl Industries, Landshut
10/2018 – 2/2019 (5 Monate)
Automobilindustrie
Tätigkeitszeitraum

10/2018 – 2/2019

Tätigkeitsbeschreibung

Implementation the projects plans to achieved the OEMs tooling payments

Eingesetzte Qualifikationen

Krisenmanagement

Project Director for the production factory (Greenfield): building, installation
PWO Mexico, Puebla
10/2016 – 6/2018 (1 Jahr, 9 Monate)
Automobilindustrie
Tätigkeitszeitraum

10/2016 – 6/2018

Tätigkeitsbeschreibung

New Plant (Greenfield), Launched the new assembly plant in shortly time and according to the Budget (100% customer satisfaction)

Eingesetzte Qualifikationen

Projektmanagement

Project Management, for the VW326 Tiguan Project stamping parts (18 parts number
PWO Mexico, Puebla
11/2015 – 10/2016 (1 Jahr)
Automobilindustrie
Tätigkeitszeitraum

11/2015 – 10/2016

Tätigkeitsbeschreibung

Lunched the Tiguan project in time, according to the budget and the more important with the customer satisfaction, as we were the first Tier 1 Supplier to achieve the notes 1 in the parts.

Eingesetzte Qualifikationen

Projektmanagement

Project Launch Director for Skin and Closures Stamping Tooling for the New Opel
Opel / GMMP, Gliwice
5/2015 – 10/2015 (6 Monate)
Automobilindustrie
Tätigkeitszeitraum

5/2015 – 10/2015

Tätigkeitsbeschreibung

Project in Gliwice Poland. Lunched the A class parts for the new Astra, the achievement was to launched it in time, as that parts running in the same series production Presses and management the multicultural team (Germany, Poland, Spain, France, India and other nationalities).

Eingesetzte Qualifikationen

Projektmanagement

• Quality Manager At Ford Saarlouis Germany for TMS
TMS, Saarlouis
3/2014 – 4/2015 (1 Jahr, 2 Monate)
Automobilindustrie
Tätigkeitszeitraum

3/2014 – 4/2015

Tätigkeitsbeschreibung

Project in Ford Germany; achieve the Quality of the closures parts and Body according to the Ford standards. Create confidence from the Ford Managers about of my job.

o 344 MCA Closures, for new car model “Facelift”.
o 344 Closures (Re-Location lines from Valencia to Saarlouis)
o 346 MCA Closures for new car model “Facelift”.

Eingesetzte Qualifikationen

Projekt-Qualitätssicherung

MLA Project Management (subassemblies and stamping parts for Rear Axle for VW361
PWO Mexico, Puebla
8/2013 – 2/2014 (7 Monate)
Automobilindustrie
Tätigkeitszeitraum

8/2013 – 2/2014

Tätigkeitsbeschreibung

MLA Project achieves the tooling payment to the parts were not released in Note 1 / eliminate the customer quality claims, shutdowns in the OEM production lines. Create customer confidence.

Eingesetzte Qualifikationen

Projektmanagement - Krisenmanagement

Assessment, Coaching & Troubleshooting TRW Project
PWO Mexico, Puebla
4/2013 – 7/2013 (4 Monate)
Automobilindustrie
Tätigkeitszeitraum

4/2013 – 7/2013

Tätigkeitsbeschreibung

• Take out of the quality escalation process from the customer (Top Focus), eliminate the quality claims, shutdowns and create customer confidence. Internally Improvements: Quality culture, robust the manufacturing process, robust the engineering, projects and launched process, Checking fixtures TPM software, Program for machinery & equipment, spare parts and Tooling control, linked to the SAP system, Warehouse facilities, Logistics center construction, redistribution of warehouse space, process and areas related with the escalation process the 5S's were implemented too.

Eingesetzte Qualifikationen

Projektmanagement - Krisenmanagement

Troubleshooting follow up Heckspoiler VW324/5, Representative of VW Mex.
VW Mex., Cuatitlan Izcalli
2/2013 – 3/2013 (2 Monate)
Automobilindustrie
Tätigkeitszeitraum

2/2013 – 3/2013

Tätigkeitsbeschreibung

• Troubleshooting follow up Heckspoiler VW324/5, 2500 Cars were stopped in the OEM yards due to missing heckspoiler, the improvements were: Scrap reduction from 30% to 5%; reduce drastically the downtime in the plastic injection, painting line and assembly process, create a parallel plan with 2 painting suppliers, create and implemented an aggressive action plant for the whole company. Results: deliveries in time, downtime reduction, increase the quality of the parts; increase the production capacity to achieve the rates in 5.66 days / week. Recovery the 2500 cars in the OEM yards

Eingesetzte Qualifikationen

Projektmanagement - Krisenmanagement

Assessment, Coaching & Troubleshooting VW325 (Stamping parts for the Cabrio Proj
PWO Mexico, Puebla
6/2012 – 1/2013 (8 Monate)
Automobilindustrie
Tätigkeitszeitraum

6/2012 – 1/2013

Tätigkeitsbeschreibung

• VW325 Cabrio Project achieves the tooling payment to the parts were not released in Note 1 / eliminate the customer quality claims, shutdowns in the OEM production lines. Create customer confidence.

Eingesetzte Qualifikationen

Projektmanagement - Krisenmanagement

VW324 and VW325 project management
VW Mex., Puebla
10/2010 – 6/2012 (1 Jahr, 9 Monate)
Automobilindustrie
Tätigkeitszeitraum

10/2010 – 6/2012

Tätigkeitsbeschreibung

VW324 and VW325 project, achieve the customer targets for 137 tools were located in different suppliers.

o Assessment & Coaching of VW325 (NB NF Cabrio ) project in Mexico for 56 stamping parts
o Assessment & Coaching of VW324 (NB NF) project in Mexico for 81 stamping parts

Eingesetzte Qualifikationen

Projektmanagement

Assessment & Coaching of process and quality product optimization
Industrias Norm, Puebla
8/2010 – 10/2010 (3 Monate)
Automobilindustrie
Tätigkeitszeitraum

8/2010 – 10/2010

Tätigkeitsbeschreibung

Assessment & Coaching of process and quality product optimization

Rework elimination ( burrs and wrinkles).

Reduction downtime and set up time in the press machine

Elimination of Customer Claims and obtain grade 1 on the ISR (non-quality costs )

Handling material reduction

Scrap and greater than 2%

Eingesetzte Qualifikationen

Prozessmanagement

Project troubleshooting of VW411 project in Argentina for stamping parts
VW AG, Buenos Aires
4/2010 – 8/2010 (5 Monate)
Automobilindustrie
Tätigkeitszeitraum

4/2010 – 8/2010

Tätigkeitsbeschreibung

Project troubleshooting of VW411 project in Argentina; 11 tooling were stopped due to quality of the parts were not ok and several issues in the tooling, achievement: recovery the lost time and release the parts and tooling in time for the SOP.

Eingesetzte Qualifikationen

Projektmanagement - Krisenmanagement

Engineering and New Projects Manager
Benteler Mexico, Puebla
3/2008 – 12/2009 (1 Jahr, 10 Monate)
Automobilindustrie
Tätigkeitszeitraum

3/2008 – 12/2009

Tätigkeitsbeschreibung

Launch to SOP to 11 projects simultaneously: Capital: $25M USD; Tooling: $23.5M USD, Launch: $3.2M / USD; manage a multicultural projects teams, projects finance into the targets. Due to the worldwide crises in 2008 and 2009 the all projects were installed without any building investment and with the minor employees of the projects: Reengineering 80% of the assembly process area.

• Management of the Engineering department, New Projects (Chassis, Structures and Engine and Exhaust system applications) and engineering changes K2 and K3 phases.
• Leadership of activities from nineteen engineers (5 Project Leaders, 9 process engineers, 2 cost estimators engineers, 1 welding engineer, 1 CAD engineer, and 1 project cost control engineer).
• Coordinate and realize of Engineering department budget and new projects by year and keeping under target.
• Quotation of New projects and Engineering Changes.
• Participation in reviews and negotiations directly with different OEMs.
• Manage new Projects
• Keep and achieve the department KPIs
• Lead new projects and the corresponding engineering changes
• Take particular attention to first off inspection in all departments for New Projects
• Management all technical information, Drawings, specifications and other documents pertaining to customer requirements.
• Coordinate the Advanced Quality Planning Process for New Projects (APQP).
• To lead engineering changes performance in series production.
• Take particular attention to first off inspection in all departments for Engineering Changes.
• Coordinate the Advanced Quality Planning Process for Engineering Changes.
• Realize time and movements studies in productive processes
• Coordinate required process capability
• Guarantee the obligatory documentation control system

Eingesetzte Qualifikationen

Business Process Reengineering (BPR), Change Management, Krisenmanagement, Lean Management, Management (allg.), Prozessmanagement, Projektkalkulation, Projektleitung / Teamleitung, Projektmanagement - Office

Engineering office chief
Beteler Mexico, Puebla
10/2007 – 3/2008 (6 Monate)
Automobilindustrie
Tätigkeitszeitraum

10/2007 – 3/2008

Tätigkeitsbeschreibung

Engineering office chief: manage the projects managers’ team; create respect, confidence and recognition from my partners.

Eingesetzte Qualifikationen

Projektmanagement - Office

Chassis Business Unit – Project Manager BMW E70
Benteler Mexico, Puebla
11/2005 – 10/2007 (2 Jahre)
Automobilindustrie
Tätigkeitszeitraum

11/2005 – 10/2007

Tätigkeitsbeschreibung

Chassis Business Unit – Project Manager BMW E70; It was a huge project and one of the more important projects for the company group: Capital: $4.3M USD; Tooling: $7.6M USD, Launch: $0.4M / USD, manage a multicultural projects teams, projects finance into the targets, quality release N1.

• Lead and Management BMW E70 project
• Lead the Rear Axle Team (25 collaborators and service areas teams)
• Suppliers Buy Off and Launched the productions means to series production (automatic welding line of 25 robots, 50 tooling, new washing machine for silicate removals, bushing insertion machine and etc.)
• Material, Technical, financial and Human resources planning.
• Financial Control: Review and Approval of costs and Management of expenses (Capital, Tooling and Launch Expenses)
• Design & development of Technical and Commercial strategies.
• Production medias purchasing decision and supervision (equipment and machinery purchasing management)
• Project’s investments Analysis, Development and Control
• Customer Service (Purchasing, Technical development, Planning, Quality, Logistic, and other areas related with the project).

Eingesetzte Qualifikationen

Projektmanagement

New Projects Manager
Benteler Mexico, Puebla
1/2005 – 11/2005 (11 Monate)
Automobilindustrie
Tätigkeitszeitraum

1/2005 – 11/2005

Tätigkeitsbeschreibung

• Projects realized: BMW E70 press parts / Fuel Rail PQ35 / Base Plates PQ35 Brose / Support tube exhaust system NBGP.
• New Project’s costs approval, coordination and Management of the activities of the new projects, supervision in the purchasing of the production medias, analysis of Project’s investment, Human Resources management, following up of Technical and Commercial activities of the projects; personalized service with all the costumers; new projects feasibility in the Quotation phase, milestones, project transition from K2 to K3 (SOP); internal projects release.

Eingesetzte Qualifikationen

Projektmanagement

PQ35 Project Manager
Benteler Mexico, Puebla
3/2003 – 12/2004 (1 Jahr, 10 Monate)
Automobilindustrie
Tätigkeitszeitraum

3/2003 – 12/2004

Tätigkeitsbeschreibung

PQ35 Project, manage a multicultural projects teams, projects finance into the targets, quality release N1. Installation the first laser welding cell in Latino America (LHW).

• Project Manager Modulträger PQ35 / Laser Hybrid Welding (new technology in America)
• Lead & Process Engineer from the PQ35 assemblies (Front and rear bumpers from Jetta / Bora / Audi / Golf GTI / Tragerteil, spurstange, B Pillar, Plasma cutting for A Pillar, B Pillar, welding cells, Halterschenen , TC).
The main activities of these projects were:
o Project management (APQP, Costs, Team, Technical and so on).
o Lead and management the project team
o Project investment analysis and control
o Process conceptualization: Lay outs, equipment and machinery
o Main project activities: Planning, Purchasing, Buy Off, pre series, launching and release to SOP
o Customer service
Note: Project developed in Germany (1 year in Germany)

Eingesetzte Qualifikationen

Projektmanagement

Production Manager and Projects Manager NB Cabrio (A pillar, IP carrier NBC RL y
Benteler Mexico, Puebla
9/1999 – 3/2003 (3 Jahre, 7 Monate)
Automobilindustrie
Tätigkeitszeitraum

9/1999 – 3/2003

Tätigkeitsbeschreibung

Production Manager: Reduce the downtime, overtime drastically, and reduce the headcount in 15%., increase the productivity, increase the parts quality and reduce the accidents.

• Leadership of Production Lines: Planning and Control of the production, Human Resources management (130 employees), Production Medias Administration, Integration of the Production Medias changes in the different levels of engineering.; Cost Control in the operation of the lines (Spare parts, Staff’s Cost, etc), evaluation of the preventive maintenance and corrective maintenance, direct and Indirect staff training (Quality, Civil Responsibility, continuous improvements , Industrial Security, welding basics, etc).

Project Manager NB Cabrio: manage multicultural projects teams, projects finance into the targets, quality release N1, this project was manage simultaneously when I was the production Manager.

• Project Manager NB Cabrio (A pillar, IP carrier NBC RL y RH)

Eingesetzte Qualifikationen

Prozessmanagement, Projektleitung / Teamleitung, Projektmanagement

Project Engineer (Cooler pipe 1.8, IP carrier Rh, Door beams C-1, different Engi
Benteler Mexico, Puebla
9/1997 – 9/1999 (2 Jahre, 1 Monat)
Automobilindustrie
Tätigkeitszeitraum

9/1997 – 9/1999

Tätigkeitsbeschreibung

• Cost estimation, development the process, Planning and installation the new assembly lines, supervision and follow up of the all production means, project costs control, customer prototypes and first samples presentations; technical documentation elaboration ( BOM, Lay- Out, Process flow, FMEA, Control plan, inspection and working instructions, parameter sheet); PPAP presentation to the customer, project release for SOP.

Eingesetzte Qualifikationen

Arbeitsablaufplanung, Betriebsmittelplanung, Fertigungsoptimierung

Engineering trainee > Industrial Engineering optimizations for NB and A4 project
Benteler Mexico, Puebla
3/1997 – 9/1997 (7 Monate)
Automobilindustrie
Tätigkeitszeitraum

3/1997 – 9/1997

Tätigkeitsbeschreibung

Optimizations the material flow for the stamping process, welding cells and e-coat process for the NB and A4 projects (Lay- Outs, Process flow balance, material containers development and optimizations).

Eingesetzte Qualifikationen

Projektassistenz

Zertifikate

Management Skills / Diplomat
Mai 2012
Project management (Certificated by VMW)
Dezember 2007

Ausbildung

Bachelor of Industrial Engineering

(Ausbildung)
Jahr: 1997
Ort: Puebla, Mexico

Qualifikationen

• Management Skills (Certificated by Tecnologico de Monterrey)
• German course in Saarlouis Germany
• Techniques of effective negotiation (Certificated by Kansei®)
• Project management (Certificated by VMW)
• Train the Trainer k1, k2 (Certificated by Benteler USA)
• Milestones system (Certificated by Benteler Germany)
• Effective leader chief and management people
• Team Work
• APQP
• FMEA
• GD&T
• Welding process fundaments
• Aluminum welding process fundaments
• Laser hybrid welding fundaments
• Hot stamping process fundaments
• Stamping process fundaments
• Robotics fundaments
• German course ( Mexico and Germany)
• English course

Über mich

My Personal Competences: High Performance, Result Oriented, High Analytical Capacity, Persistent, Engagement, Proactive, Dynamic, Empathic, Team Build, Strong Leadership and customer oriented

I have high and deep skills in such as: , Projects management, Engineering management, Development and launch of new programs, Cost estimation management, Financial reporting, Business plans of new programs, Manufacturing readiness and launches, Automotive Standards / ISO TS 16949, Cost reductions management, Customer management (OEMs), International relations Management, Inter cultural projects management, Quality management, Plant Operations management and others.

My technical skills: I have high knowledge in the Chassis and suspension systems, Body & structural parts, Engine and Exhaust systems and others

Once of my competences is the stability and engagement with my job, As you can see in my resume I am very stable person during the 22 years, I worked only for 2 companies (Benteler Automotive and IPMA GmbH).

Persönliche Daten

Sprache
  • Spanisch (Muttersprache)
  • Englisch (Fließend)
  • Deutsch (Grundkenntnisse)
Reisebereitschaft
auf Anfrage
Profilaufrufe
1271
Alter
50
Berufserfahrung
25 Jahre und 6 Monate (seit 03/1997)
Projektleitung
20 Jahre

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