SPS Programmierer

4/2017 – 1/2018

Industrial automation for automotive field (with Siemens 300 / 1200 / 1500 CPUs) with expertise during entire career for:
- EOL Testers with robots, force and distance measurements, ECU signal monitoring on LIN/CAN interfaces;
- EOL testers for force / angle while spinning
- industrial robots: Kuka (EOL force and distance measurement), Fanuc (pick-and-place app)
- hydraulic machines: embossing, extruding, foaming, riveting, orbital riveting;
- assembly machines with pneumatics, screwdrivers (Desoutter, Atlas Copco)
- video inspection check machines (Keyence, Wenglor, Banner, Cognex)
- engraving machines with lasers Markem Imaje, Sick, Trumpf
- motion control with Sinamics, Festo, Mitsubushi, Altivar, Omron
- PLC communication: Profinet, Profibus, IO-Link, RS232, IOs
- C# PC applications for: image inspection (OpenCV Framework), LIN / CAN Interfaces (KOPF, BabyLIN)

R (Programmiersprache)

4/2014 – 4/2017

Program the Siemens S300 PLCs, update the SW of the old machines and develop from scratch the SW of the new machines in the production site
Create interfaces and control the Festo Drivers and Motors on different factory machines for retractor tests
Create and improve the vision Inspection Algorithms and Settings for Wenglor, Banner and Keyence Inspection Systems
Develop a PC Application for a KOPF Automotive Interface in order to communicate over LIN Bus: LIN Master Simulation and LIN Slaves Frames spy and update and parametrise the application for 5 different projects (steering wheel EOL testers)
Develop together with the team the SW for S300 PLCs and the program a Fanuc Robot in order to create a fully automated crimping line for creating anchors with cables for Seat Belts Buckles - 1 Robot for all peak and place operations, 1 cable cut machine, 1 vibrator for moving the anchors to a pick position, 2 crimping hydraulic machines, 2 punching machines.
Develop the automatic engraving for different lasers (Markem, SIC) over RS232
Update the software for 2 production lines (for pyro for seat belts) in order to prepare the lines for new products (new functionalities, new requirements)
develop together with the team an application with a KUKA robot for inserting glue on the interior contour of the steering wheel and another application (also with KUKA robot) for testing the steering wheel (force vs distance for horn, gap between buttons).
Make from scratch the program for a EOL tester for mechanism testing of buckles (pneumatically controlled force) and for a EOL tester for retractors (testing blocking mechanisms for acceleration and for angle);
develop the robot program and partial the PLC program for 3 EOL Testers for the buttons of Steering Wheels: test buttons over LIN with Baby Lin MB 2 or resistive buttons and check pressing force and distance for buttons and for horn;
Ensure the maintenance of all the equipments on shifts: debug, update and improve during the time the software of more than 100 machines (especially S7 300 PLCs)
in the last period I am was involved in the design of new lines (SW, HW, mechanical, hydraulics, pneumatics) from the concept stage to the SOP and after.

R (Programmiersprache)

4/2013 – 4/2014

Software und System Test, Requirements Analyse,Testfalle schreiben, Software Issues reporting, Test Automatisierung

Entwicklung eines C# (.NET) Anwendung fur CANoe Umgebung: system variables und mapping
wurden von ein Excel Datei genohmen und in festgelegte .XML Dateien wurden exportiert.

Entwicklung eines C# (.NET) Anwendung fur National Instruments Signale Management (mit .dll von NI)

Hardware Review for neue automatisierte Prüfstandund und neue HW&SW Lösungen vorgeschlagen wurden;

R (Programmiersprache)