freiberufler Supervisor I Fertigungsüberwacher I Fertigungsüberwachung-Stahlbau I Bauüberwacher I Bauüberwachung I Site Supervisor I Quality Engineer I Qualitätsingenieur I QA/QC Bauüberwachung I Site Supervisor I Qualitätsmanager I Expediting I Consulting auf freelance.de

Supervisor I Fertigungsüberwacher I Fertigungsüberwachung-Stahlbau I Bauüberwacher I Bauüberwachung I Site Supervisor I Quality...

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  • 14.03.2024

Kurzvorstellung

Supervisor I Fertigungsüberwacher I Fertigungsüberwachung-Stahlbau I Bauüberwacher I Bauüberwachung I Site Supervisor I Quality Engineer I Qualitätsingenieur I QA/QC I Freelancer, freiberufliche Mitarbeit im internationalen Projektgeschäft.

Qualifikationen

  • Bauaufsicht
  • Bauingenieurwesen (allg.)
  • Erneuerbare Energien
  • Kraftwerksbau
  • Kraftwerkstechnik
  • Projekt-Qualitätssicherung
  • Spezialtiefbau
  • Stahlwasserbau
  • Technisches Qualitätsmanagement / QS / QA
  • Windkraft / Windenergie

Projekt‐ & Berufserfahrung

Bauexperte & Qualitätsmanager Großprojekte
Pfeifer Holding GmbH & Co. KG Memmingen Deutschlan, Weltweit
5/2022 – 2/2023 (10 Monate)
Bauwirtschaft, Anlagen- und Schiffbau
Tätigkeitszeitraum

5/2022 – 2/2023

Tätigkeitsbeschreibung

Pfeifer Structures ist ein preisgekröntes Design-Build-Unternehmen.
Das Unternehmen hat sich auf die Konstruktion und den Bau von kundenspezifischen Leichtbaustrukturen spezialisiert. Es ist ein mittelständisches Unternehmen in Deutschland

Pfeifer Group: Division Structures Unternehmensdetails
• Spezialgebiete: Konstruktion und den Bau von kundenspezifischen Leichtbaustrukturen.
• Projekt Übersicht und Referenzen (-Hyperlink entfernt-)

Situation und Herausforderung
• Ab Mai 2022 Analyse des IST-Zustandes von Pfeifer Structures GmbH
• Ab Juni 2022 Einsatz als Experte und Qualitätsmanager Membrandacherneuerung HBF-Dresden
• Internationale Qualitätskontrollen bei div. Lieferanten für div. Großprojekte der Pfeifer Structures

Zielsetzung und Aufgabenstellung
• Optimierung des Qualitätsmanagements: Umsetzung Analyse des Soll-IST Zustands
• Verbesserung der allgemeinen Qualitätssituation und den damit generierten Problemen
• Überwachung der Beauftragten Lieferanten für diversen Membranherstellung und Stahlbau

Maßnahmen und Vorgehensweise
• Vor Ort Einsätze im Ausland zur Lieferantenüberwachung, Endabnahmen und Troubleshooting
• Beaufsichtigung und Umsetzung der geforderten Normen nach DIN EN 1090-2, EXC2 - EXC3
• Project Procurement Expediting: Unterstützung der Lieferanten bei der Fertigungsausführung

Ergebnisse und Erfolge
• Die neu gestellten Qualitätsanforderungen an die Lieferanten wurden sichergestellt und erreicht
• Weniger Qualitätsprobleme durch permanente Überwachung der geforderten Leistungen
• Zusammenarbeit mit dem Lieferanten: Überwachung und Umsetzung finale Enddokumentation

Eingesetzte Qualifikationen

Technisches Qualitätsmanagement / QS / QA

Senior Bauleiter / Technische Bauleitung / Supervisor / Expeditor
Progressive Recruitment, Netherlands
5/2020 – 8/2020 (4 Monate)
Chemieindustrie
Tätigkeitszeitraum

5/2020 – 8/2020

Tätigkeitsbeschreibung

05/2020 – Ongoing | Contract with Progressive Global Energy on behalf of HUGO PETERSEN GmbH, Wiesbaden, Germany as client representative Site Manager of a new building SO2 Plant at Project Site Sitech, Geleen, Netherland.
Technical Site Supervision / Supervisor / Expeditor for Mechanical works of construction built a new SO2 Plant for Sitech, Geleen, Netherland.
Function as Senior Site Construction Supervisor / Site Manager / Expeditor
HUGO PETERSEN GmbH, Wiesbaden, Germany supplied a new SO2 plant with all equipment and pressure vessels e.g. steam-drum, eco miser, cooler, heat exchanger, heater lining, boiler insulation, filter systems, shut-off valves, acc. to piping and instrumentation diagram (P&ID), secondary steel (railings and stairs ) works and all piping works, circuit prefabricated components e.g. the piping system was designed in the dimensions DN 15 to DN 180.
• Preparation of freehand sketches / isometrics for modification works on site, support regarding as-built-drawings and 3D-Model;
• Find solutions and alternatives on site;
• HSE site instruction to subcontractors, toolbox meetings, monitoring and compliance with HSE safety regulations in accordance to Sitech HSE guidelines of the chemical site Geleen Netherlands;
• Implementation of quality assurance measures;
• Permanent on-site presence;
• Presence of daily and weekly meetings;
• Supervision of subcontractors and assembly companies assigned by Hugo Peterson according to installation specifications and corresponding pipe isometrics;
• Instruction and daily documentation of the individual assembly and production sections;
• Supervision of material flow / material management and logistics;
• Contact person / interface to Hugo Petersen project manager in Wiesbaden (Head-office).

Eingesetzte Qualifikationen

Qualitätsprüfung, Qualitätsrichtlinien, Qualitätssicherungssysteme, Bauleitung / Baustellenleitung, Technisches Qualitätsmanagement / QS / QA

Advisory work in the field of welding, testing and manufacturing technology
Kundenname anonymisiert, Deutschland / Niederlande
11/2019 – 2/2020 (4 Monate)
Dienstleistungsbranchen (Service)
Tätigkeitszeitraum

11/2019 – 2/2020

Tätigkeitsbeschreibung

Advisory work in the field of welding, testing and manufacturing technology - Contract with TÜV Rheinland Industrie Service GmbH for steel construction Rhine Bridge A1 Leverkusen - PORR Rhine Bridge - Germany / Netherlands

Tasks:
• Coaching and consultancy in the field of welding, testing and manufacturing technology
• In production, the details were coordinated with the PL (Project manager) of TÜV Rhineland onsite, support and assistance with the quality reports created by the local project manager
• The production takes place according to ZTV-ING, DIN EN 1090-1 EXC 3, DIN EN 1090-2
• Cooperation with the production supervisors (EDI) of AG Straßen / NRW
• Attend meetings
• Creation of NCR’s as necessary

My qualifications:
• Identify weak points in production and define corrective actions
• Structured and solution-oriented approach combined with a proactive way of working and a practical mentality
• Strong communication skills and a confident, professional demeanor

Eingesetzte Qualifikationen

Bauingenieurwesen (allg.), Bauleitung / Baustellenleitung, Brückenbau

Expeditor / Expediting
Aerospace Project - Ariane 6 missile on behalf of, S.A.B.C.A. Brüssel, Belgien
7/2019 – 11/2019 (5 Monate)
Luft- und Raumfahrtindustrie
Tätigkeitszeitraum

7/2019 – 11/2019

Tätigkeitsbeschreibung

Tasks:
• Quality inspection of the components according to construction documents;
• Error documentation (English) and production control (French);
• Support action on remedial actions;
• Push ahead with the processing of prioritized parts in production;
• Analysis of missing parts;
• Identify manufacturing vulnerabilities and define corrective actions;
• Moderate quality management tools like 8-D;
• Sub-supplier-directed monitoring of weak points in the quality of the delivered parts;

Area of responsibility:
• Handling of metallic parts and assemblies;
• Heat treatments and surface treatments (electroplating);
• TSA anodization and water-based paint for parts up to 7200 x 3650 x 700 mm;

My Qualifications:
• Experience in the area of responsibility;
• Good knowledge of English and French;
• Structured and solution-oriented approach combined with a proactive way of working and a hands-on mentality;
• High customer orientation as well as strong communicative strength and a confident, professional demeanor;

Eingesetzte Qualifikationen

Business Process Reengineering (BPR)

Technical Site Supervision / Supervisor
Engie Deutschland GmbH as client rep. on behalf of, Folkestone
1/2019 – 7/2019 (7 Monate)
Öl- und Gasindustrie
Tätigkeitszeitraum

1/2019 – 7/2019

Tätigkeitsbeschreibung

found in reference description 4
found in reference description 4
01/2019 – 07/2019 | Contract with [...] for [...] GmbH as client rep. on behalf of [...] for [...] Ltd. HVDC Converter Station Project Site Peuplingues / FR & Site Cheriton / UK (Eurotunnel)
Technical Site Supervision / Supervisor for Engine Converter Cooling System. New built Converter Station 1000MW 400kV AC, + - 320kV DC by [...]AG at [...] ltd. In Peulingues France / Cheriton - United Kingdom

Function as Senior Site Supervisor / Site Manager
ENGIE BuS Stuttgart and ENGIE REF Lindau supplied the piping, the re-cooling plants and the pump skids for deionized water circuit and water/Glycol circuit with a cooling capacity of 67 MW as prefabricated components. The stainless-steel piping was designed in the dimensions DN 25 to DN 300.
• Instruction of the installation company assigned by the client into the installation manual incl. corresponding pipe isometrics;
• Instruction and daily documentation of the individual assembly and production sections;
• Supervision of material flow / material management and logistics;
• Contact person / interface to Engie project manager in Stuttgart (back-office);
• Preparation of freehand sketches / isometrics for modification works on site, Support regarding as-built-drawings;
• Work out alternatives or solutions on site, if necessary;
• Implementation of quality assurance measures;
• Support in the initial stage of commissioning;
• Permanent on-site presence;

Eingesetzte Qualifikationen

Projekt-Qualitätssicherung, Energietechnik (allg.), Bauleitung / Baustellenleitung, Technische Projektleitung / Teamleitung, Technisches Qualitätsmanagement / QS / QA

Senior Field Expeditor / Technical Expeditor (Quality Engineer)
NordStream 2 AG Switzerland, RMA / Kehl am Rhein
10/2018 – 12/2018 (3 Monate)
Öl- und Gasindustrie
Tätigkeitszeitraum

10/2018 – 12/2018

Tätigkeitsbeschreibung

10/2018 – Present | Contract with Intertek GmbH as client representative on behalf of NordStream 2 AG Switzerland for world's largest Pipeline Project at Baltic Sea:
Senior Field Expeditor / Technical Expeditor (Quality Engineer) Project NSP2 - NORD STREAM 2 - NEAR SHORE AND POMERANIAN BAY - LANDFALL GERMANY/RUSSIA for a natural Gas pipeline project. Expediting Compliance with the quality standards and delivery schedules of the ordered equipment e.g. (Pipe TEEs barred & TEEs forged, Isolation flanges and Anchor flanges with different size from 48” to 2” inch). Being responsible for the overall quality of products released by the company RMA-Kehl/Germany. Performing tests to verify quality of products.
- Process Control of orders by Desktop Expediting as well as Field Expediting;
- Coordination of Inspection Visits at various European Manufacturers of Valves, Pipes, and other Equipment for the Gas Industry.
- Participation in Final Inspections, Factory Acceptance Tests (FAT) and Resident Expediting at RMA-Kehl Suppliers and Sub-supplier´s sides;
- Initiation of measures to accelerate the production of the manufacturer respectively to shorten the delay in delivery;
- Tracking, Writing of Expediting-Visit-Reports, Vendor-Investigation-Reports and daily or weekly Progress-Reports;
- Assessment and Selection of European Suppliers;
- Expediting the ongoing RMA-Kehl Production of Pipe TEEs barred & TEEs forged, Isolation flanges and Anchor flanges with different size from 48” to 2” (inch) works;

Eingesetzte Qualifikationen

Bauaufsicht, Bauingenieurwesen (allg.), Brückenbau, Hydromechanik, Kläranlagenbau, Kraftwerksbau, Metallbau, Offshorebau, Spezialtiefbau, Stahlbau, Stahlbrückenbau, Stahlwasserbau, Stauanlagenbau, Wasserbau, Starkstromanlagen, Abgasreinigung, Kraftwerkstechnik, Windkraft / Windenergie, Technisches Qualitätsmanagement / QS / QA

QM - Quality Manager (Quality Engineer)
K2 Management | Dänemark, International
4/2018 – 8/2018 (5 Monate)
Offshore Windenergie
Tätigkeitszeitraum

4/2018 – 8/2018

Tätigkeitsbeschreibung

As client representative for Deutsche Bucht Offshore Wind Project:
QM - Quality Manager (Quality Engineer) - Managing the quality assurance and quality control team as client representative. Being responsible for the overall quality of products released by the company. Performing tests to verify quality of products for 31 pcs. monopiles, 31 pcs. transition pieces, OSS sub-station with auxiliary, nacelle Typ MHI-Vestas V164 8,4 MW and (2) two prototypes offshore wind turbines with suction buckets.
Contract task and duties:
• Monitoring the production facilities and doing periodic quality control checks on production sites in Germany, Spain, France, Netherlands, Sweden & Denmark;
• Implementing improvements to production processes that lead to overall increases in product quality;
• Working together with project leaders to discuss solutions to quality issues;
• Satisfying customer expectations about the equipment items quality;
• Scheduling project plans along with the DeBu stakeholder team to fit project deadlines;
• Writing reports to check on the quality status for the equipment items at all stages and inform the rest of the DeBu project team;
• Complying with ISO, EN 1090-2, DNV-GL Wind 2012, VBG, BSH standards and accreditation requirements;
• Auditing supplier and sub-supplier production facilities to assure quality before production start;
• Assessing the equipment, auxiliary & machinery quality by testing for a range of features like final inspection, FAT, HAT and SAT test etc.;
• Investigating causes of quality problems and proposing solutions;
• Training new inspectors and quality control employees;
• Continuing education on newly developing quality control techniques;
Skills and qualifications:
Management, teamwork, leadership, eye for detail, thoroughness, reporting, quality control (QC), quality assurance (QA), working according to specs and schematics, cool under pressure, conflict resolution, problem solving, multi-tasking, inspection, expediting, auditing, mechanical & electrical engineering, timeliness, scheduling, employee education/training, equipment & machinery testing, communication, innovation.

Eingesetzte Qualifikationen

Bauingenieurwesen (allg.), Erneuerbare Energien, Technisches Qualitätsmanagement / QS / QA

QM - Quality Manager (Quality Engineer)
Nordstream 2 AG, Lubmin
1/2018 – 3/2018 (3 Monate)
Offshore-Windenergie
Tätigkeitszeitraum

1/2018 – 3/2018

Tätigkeitsbeschreibung

Mane Energy UK for Nordstream 2 AG - Tideway (Codralux SA, part of the DEME Group). Short term contract for ill replacement:
QM - Quality Manager (Quality Engineer) Project NSP2 - NORD STREAM 2 - NEAR SHORE AND POMERANIAN BAY DREDGING - LANDFALL GERMANY a natural Gas pipeline project.
Tasks:
• Ensure the QA/QC level for client;
• Met and monitored the risk analysis;
• Preventive measures for the NSP2 project;
• Information and Action Management;
• Implement QA/QC plans on site and provided further support via inspections,
• Monitoring and QA/QC Management activities;
• Following up the paperwork, and providing QA/QC related documentation;
• Reporting to the QHSE Manager;

Eingesetzte Qualifikationen

Bauaufsicht, Technisches Qualitätsmanagement / QS / QA

Contract Engineer / Site Manager (QA Engineer) QA Inspection & Expediting
Merkur Offshore Project GmbH, International
11/2016 – 12/2017 (1 Jahr, 2 Monate)
Windenergie
Tätigkeitszeitraum

11/2016 – 12/2017

Tätigkeitsbeschreibung

found in reference description 3
found in reference description 3
Contract Engineer / Site Manager (QA Engineer) on behalf of [...]  GmbH / Hamburg / Germany
Main tasks as a client representative for OSS-Topside & Transition Pieces TP´s 66 pcs., 66 pcs. GE Haliade 150-6MW Wind turbines & E-Stacks as quality engineer, site manager, production for [...] GmbH (windfarm project), production monitoring/supervision at Smulders / Engie Fabricom, Hoboken, Belgium. Visits in Germany, Netherlands, France & six (6) month at IDESA, WINDAR plus 18 Sub-supplier facilities in Spain.
Contract Tasks:
QA Inspection & Expediting, FFI-Audit´s, FAT's (factory acceptance tests), performance tests, HAT's (harbor acceptance tests) & MOK-Up test acc. to MOP specifications of:
OSS - Offshore sub-station - Auxiliaries. (Fuel tank & sump tank systems, chiller, air handling units, HVAC panel, air-cooled condensers, fan coil units, fire dampers, backup generator set 1& 2, emergency generator set, power transformers & top deck crane.
• OSS Topside & OSS Jacket Engineering, Documentation control, review of approval status.
Production monitoring, weld process monitoring and inspections of the can´s black inspection (also sub-sections, BG 3.0, BG 2.0 & BG 1.0) regarding:
• Milling depth, pre-heating, bending/rolling, recalibration, outer circumference, inside diameter, dimensional, out-of-roundness, NDT testing UT/MT/PT/VT inspection level II., final inspections of finish sections;
• Applicable codes and standards/norms to be used (GL Wind 2012 & DIN EN 1090-2, 10-2011, Required Documentation for BSH and certification acc. to BoP-Awaro, Norsok M-501 etc.);
• Qualification requirements for suppliers and sub-suppliers check;

Eingesetzte Qualifikationen

Projekt-Qualitätssicherung, Qualitätsmanagement (allg.), Total Quality Management (TQM), Erneuerbare Energien, Windkraft / Windenergie

Supervisor I Fertigungsüberwacher I Fertigungsüberwachung-Stahlbau I Bauüberwacher I Bauüberwachung I Site Supervisor I
SGS Germany GmbH, TÜV Rheinland GmbH, Global Entra, Weltweit
12/2011 – offen (12 Jahre, 4 Monate)
Öl- und Gasindustrie
Tätigkeitszeitraum

12/2011 – offen

Tätigkeitsbeschreibung

Third Party internationale Fertigungsüberwachung als Inspector, Auditor, Expeditor, Supervisor I Fertigungsüberwacher I Fertigungsüberwachung-Stahlbau I Bauüberwacher I Bauüberwachung I Site Supervisor I Quality Engineer I Qualitätsingenieur I QA/QC Bauüberwachung I Site Supervisor I Qualitätsmanager I Expediting I Consulting

Eingesetzte Qualifikationen

Technisches Qualitätsmanagement / QS / QA

Zertifikate

SCC standards, safety certificate contractors
2001
Maintenance Engineer of Subsea Equipment and Constructions
1998
HSE health and safety executive trainer for co-worker`s
1996
BS OHSAS 18001 & OSAH safety & health trainer for co-worker
1994
UVV health and safety executive trainer for co-worker’s
1994
ISO standards 9001, 14001 and 18001
1992
NDT ASNT-TC-1A LEVEL II | ET, MT, PT, RT, UT & VT TESTING
1988
Facility Management Hoechst AG (Electric, gas, water, sewer, steam, compressed air, HVAC systems)
1985
Certified Commercial Diver onshore / offshore approx. 9000 hours | Industrial chamber of commerce (IHK Mannheim)
1984

Ausbildung

Civil Engineer Hydromechanics & Environmental Protection
Dipl.-Ing.
1984
University of Mannheim (TH)
Electrical Engineering Technician
Ausbildung
1975
Babenhausen

Über mich

Qualitätsingenieur · QA-Manager · Senior Quality Assurance Quality Control Engineer · Technischer Supervisor · Consulting, Inspection Services & Troubleshooting, Procurement Beschaffungs Expediting Fertigungsüberwacher, Fertigungsüberwachung, Bauüberwacher, Bauüberwachung

Weitere Kenntnisse

Qualitätsingenieur · QA-Manager · Senior Quality Assurance Quality Control Engineer · Technischer Supervisor · Consulting, Inspection, Services & Troubleshooting, Disponent Fertigungsüberwacher, Fertigungsüberwachung, Bauüberwacher, Bauüberwachung worldwide. Welding inspector, SFI, IWE, pipeline, pipes, safety QHSE, HSE audits

• Review & witness of a material testing and mill certificates.
• Material inspection, heat treatment chart review.
• W.P.S & P.Q.R review, welder & welding operator test, prepare of WPQR & WPS and welder qualification test, welding procedure qualification tests.
• Visual inspection of welding & dimension during fabrication and installation.
• Visual inspections, dimensional inspection, assembly inspection.

• N.D.E (RT, UT, MT, PT)
• Witnessing of hydrostatic pressure tests.
• FAT´s factory acceptance tests, functional and performance tests, mechanical running tests, commissioning, field Installation and maintenance inspections.

• Visual inspection of surface preparation and painting inspection
• Pre-Shipping Inpections
• Packing & marking inspection
• Progress expediting

• Review of contract & job specification
• Supervisory activities & expedition for shop fabrication and on-site erection

Long-term experience with code, rules and regulation:
ASTM, AWS D1.1, ASME, ANSI, API, JIS, KS,v
SSPC, EMA.UOP and etc.
Experience with ASME Section VIII, Division 2 Pressure Vessels

Freelancer | Fertigungsüberwachung | Bauüberwachung | Internationale Qualitätskontrolle
Fertigungsüberwachung: Quality Inspector Stahlbau; Schweißfachingenieur, Maschinenbauer, elektrotechnische Anlagen, Rotating Equipment, VSD, VFD, Piping, Valves, Pumps, Pump Skids, Projektmanagement (Project Manager), Troubleshooting und Inbetriebnahme, Verfahrenstechniker-, Oil, Gas, on- & offshore Windfarm Projekte bereits weltweit für führende Unternehmen ausgeführt und im Einsatz.

Persönliche Daten

Sprache
  • Deutsch (Muttersprache)
  • Englisch (Fließend)
  • Arabisch (Grundkenntnisse)
  • Italienisch (Grundkenntnisse)
  • Portugiesisch (Grundkenntnisse)
  • Spanisch (Grundkenntnisse)
Reisebereitschaft
Weltweit
Arbeitserlaubnis
  • Europäische Union
Profilaufrufe
10743
Alter
68
Berufserfahrung
48 Jahre und 7 Monate (seit 08/1975)
Projektleitung
40 Jahre

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