Automotive Industry Consultant

8/2016 – offen

Senior Supplier Advanced Quality Engineer

Schnittstelle zwischen OEM (BMW) und diversen Zulieferern bezugnehmend der Bemusterungen jeglicher Bauteile für Komplettsitze der 5er- sowie 7er-Modelle!

Innenausstattung (Interieur), Fahrzeugsicherheit, Fahrzeugelektronik /-elektrik, Schneidwerkzeuge, Schweißtechnik / Schweißen (allg.), Spritzgießen / Spritzgussverfahren, Stoffeigenschaftändern, Trennen, Umformen / Umformtechnik, Beschichten, Biegewerkzeuge / Biegemaschine, Fügen / Fügetechnik, Inbetriebnahme (allg.), Technischer Support, Techniker (allg.), Lastenheft / Pflichtenheft / Anforderungsspezifikation, Produktionstechnik (allg.), Terminverfolgung, Durchlaufterminierung, Kapazitätsplanung, Planung Fertigungsprogramm, Produktionsentwicklung, Just-in-Sequence-Produktion (JIS), Just-in-time-Produktion (JIT), Lagertechnik, Produktionsoptimierung, Materialbedarfsplanung (MRP), Manufacturing resources planning (MRPII), Prüftechnik (allg.), Prüfwerkzeuge, Werkstoffprüfung, Technisches Qualitätsmanagement / QS / QA, ISO 14001 (Umweltmanagement), VDA 6.x, Rechnergestützte Qualitätssicherung (CAQ), QS-9000, Produktionsteil-Abnahmeverfahren (PPAP), ISO/TS 16949, Fehlermöglichkeits- und Einfluss-Analyse (FMEA / FMECA), Advanced product quality planning (APQP), Prozessvalidierung, Arbeitsschutzmanagement / Arbeitssicherheitsmanagement, OHSAS 18001, Arbeitssicherheit, Technisches Zeichnen, Management (allg.), Risikomanagement, Organisation (allg.), Organisation (allg.), Umweltmanagement, Lean Management, Prozessmanagement, Projekt-Qualitätssicherung, Qualitätsmanagement (allg.), DIN EN ISO 14001, Six sigma, Total Quality Management (TQM), Qualitätssicherungssysteme, Qualitätsdokumentation, Qualitätsplanung, Qualitätsprüfung, Qualitätslenkung, Qualitätshandbuch, Qualitätsverfahrensanweisung, Auditor, DIN EN ISO 9000, DIN EN ISO 9001, Quality function deployment (QFD), Fehlermöglichkeits- und -einflussanalyse (FMEA), Statistische Prozessregelung (SPC), Fehlerbaumanalyse (FBA), Qualitätsnachweise, Lieferantenmanagement (allg.), Lieferantenbewertung, Lieferantenentwicklung, Lieferantenanalyse, Supplier Relationship Management (SRM)

9/2014 – 7/2016

Specification books check with an appropriate risk analysis and coordinating an appropriate annotation
 Specific customer / guideline specification check with an appropriate risk analysis and establishing preventive methods to reach all requirements needed
 In close collaboration with the project team, updating appropriate project documentation based on customer related documents and or corresponding international Standards (EN, ISO, OHSAS, customer specific Standards and Guidelines etc.)
 Handling complaints related to prototype development parts (R&D - incl. 8D report)
 Analyze and improve engineering processes (AA, VA, REACh)
 Coordination and reporting of PPAP documents to the customer
 Preparation of proposed customer audits, monitoring of audits and leading internal / external product as well as process audits to hedge the series start-up, follow-through action plans and acceptance of suppliers initial samples
 Follow-up of the Audit including appropriate actions and leading optimizations according to Six Sigma methods (DMAIC)
 Coordination and Moderation of D-,C-,Appl.- as well as P- FMEA (QSYS), consequent derivation of appropriate measures and recommended actions
 Coordination and Moderation of FTA meetings for project relevant parts as well as the follow-up of the appropriate preventive measures
 Support and training of FMEA tasks and CAQ (QSYS) usage for engineers (AE)
 Coordination of project related tasks within the Quality
Curriculum Vitae of [...] S., MSc Page 2 of 5
Organization (Capability Study, Validation and Testing – DVP&R etc.)
 Assisting and supporting the diagnosis of supplier patterns together with the development teams
 Assisting and supporting the diagnosis of prototype and pre-serial parts
 Internal approvals of customer PPAPs and initial samples together with the development teams
 Comprehensive project management in all aspects of quality and supplier management in an international environment
 Development and implementation of quality methods (including APQP, PPAP, FMEA, 8D reports, KVP, Kaizen, Value Stream Mapping, OEE, SPC, PPS etc.)
 Production and assembly layout planning
 Quality-Planning, -Inspection and -Monitoring
 Continuous improvement of products and processes (operational and business-related)
 Supplier process inspection and release
 Complaints Management
 Risk Management
 Internal initial sample and process release
 Matching the client needs as well as customer appointments
 Reporting and Documentation
 Development of transversal competences
 Leading individual employee development programs
 Satisfying ISO 9001, ISO/TS 16949, VDA, ISO 31000, ISO 14001 as well as OHSAS 18001 requirements and standards

Antriebstechnik, Fahrzeugentwicklung, Fahrzeugelektronik /-elektrik, Produktionsentwicklung, Technisches Qualitätsmanagement / QS / QA, VDA 6.x, Rechnergestützte Qualitätssicherung (CAQ), ISO/TS 16949, OHSAS 18001, Risikomanagement, Projekt-Qualitätssicherung, Qualitätsmanagement (allg.), DIN EN ISO 14001, Six sigma, Qualitätsdokumentation, Auditor, DIN EN ISO 9001, Quality function deployment (QFD), Fehlermöglichkeits- und -einflussanalyse (FMEA), Statistische Prozessregelung (SPC), Supply-Chain-Management (SCM), Lieferantenmanagement (allg.), Lieferantenentwicklung, Wirtschaftsingenieurwesen

6/2011 – 1/2013

Communication and Information specialist, reporting directly to the Groupe’s General Managing Director and representing the First Face to the customer as his main substitute, including procuration authorisation and project related profit & loss responsibility. Furthermore Backing Up the Groupe’s Plants Directors, Quality-Management- as well as Key-Account-Management-Personnel, leading a group of up to 50 project related employees in Slovakia and Poland, being responsible for the following project related operations:
 Overall Product Lifecycle Management
 Satisfying ISO 9001, ISO/TS 16949, ISO 31000, ISO 14001 as well as OHSAS 18001 requirements and standards
 Gapless Project–Organisation, –Coordination as well as Project-Budget- and -Time-Planning
 Customer support (Key Account Managing function)
 Technological and financial capability validation
 Moderation - Failure Mode and Effects Analysis (FMEA)
 Project transfer and implementation
 Advanced Product Quality Planning (APQP) including Production Part Approval Processing (PPAP)
 Six Sigma practice (D-M-A-I-C Phases)
 Product Management and Quality Function Deployment with product related R&D
 Internal-, External- as well as Integrated-Supply Chain Management
 Team-Building as well as Team-Leadership
 Vendor rating
 Environment- and Resources-Management (related to Machines, Materiel as well as Personnel)
 Lean Management and Overall Equipment Efficiency (OEE) determination
 Total Productive Maintenance (TPM) and Facility Management
 Nomination-Document-Verification with procuration and P&L
 Risk Management
 Leading various employee trainings
 Logistic planning and implementation
 Quality Management – Quality assurance and control
 Product Validation (Life Cycle Testing)
 Problem solving skills (7 Step and 8D Report)
 Continuous Improvement Process establishment and execution

Innenausstattung (Interieur), Fahrzeugelektronik /-elektrik, Technisches Projektmanagement, Organisation der Produktentwicklung, Produktionsplanung und -steuerung (PPS), Just-in-time-Produktion (JIT), Produktionsoptimierung, VDA 6.x, Produktionsteil-Abnahmeverfahren (PPAP), ISO/TS 16949, Fehlermöglichkeits- und Einfluss-Analyse (FMEA / FMECA), Advanced product quality planning (APQP), OHSAS 18001, Projektmanagement - Risikomanagement, Projektteambildung / -entwicklung, Projektleitung / Teamleitung, Projektdurchführung, Unternehmensberatung, DIN EN ISO 14001, Six sigma, Vorbereitung auf QM-Zertifizierung (ISO), Qualitätsdokumentation, Qualitätsplanung, Qualitätsprüfung, Qualitätslenkung, Auditor, DIN EN ISO 9001, DIN EN ISO 19011, Quality function deployment (QFD), Statistische Prozessregelung (SPC), Supply-Chain-Management (SCM)