freiberufler Senior product development engineer in mechatronic systems and machine learning auf freelance.de

Senior product development engineer in mechatronic systems and machine learning

zuletzt online vor wenigen Tagen
  • 120€/Stunde
  • 8700 Leoben
  • auf Anfrage
  • fa  |  az  |  de  |  en
  • 27.10.2025
  • Contract ready

Kurzvorstellung

+20 years of experience, result-driven in the design and development of HW/FW/SW & mechanical systems and electro- mechanical systems, automation solutions, controller design for both domain of conventional methods, or modern strategies, AI & ML

Geschäftsdaten

 Freiberuflich

Qualifikationen

  • Embedded Entwicklung / hardwarenahe Entwicklung5 J.
  • Embedded Software
  • Finite-Elemente-Methoden
  • Hardware-Design
  • Hardwareentwickler
  • Machine Learning Engineer
  • Maschinenbauingenieur
  • Programmierer C, C++3 J.
  • Programmierer Visual Basic3 J.
  • Python-Programmierer5 J.

Projekt‐ & Berufserfahrung

PRODUCT DEVELOPMENT ENGINEER IN ELECTRONIC SYSTEMS
Kundenname anonymisiert, Leoben
12/2024 – 11/2025 (1 Jahr)
Maschinen-, Geräte- und Komponentenbau
Tätigkeitszeitraum

12/2024 – 11/2025

Tätigkeitsbeschreibung

• Powerline Control Unit:
• Research into the Powerline Telemetry using the Quadratic Amplitude Modulation Principle
• Observing and overseeing the already available solution and technology
• Outlining the hardware and software layers Working on Ex-Certification Documents
• Programming the Controller and Automation of the unit using TwinCat3 and Beckhoff Modules


• Powerline Length Measurement Technology:
• Outlining the product development plan and defining the milestones
• Managing the product development process from Idea to the final design
• Design of the electronic subsystems
• Designing and developing the measurement technology using different technologies
• CANopen based communication system for industrial automation
• Programming the measurement and controller system using machine learning, Python and MPU Downsized and cost-efficient solution with rapid to market strategy
• Successfully prototyping and conducting the measurements
• Successfully design and development of the frequency domain reflectometry (FDR) analysis technology in the measurement module
• Successfully anomaly position detection, connected cable length detection designed for cable length up to 10kM, shorted position detection, moisture (water) position detection, and external device (telemetry modem) detection and compensation

Eingesetzte Qualifikationen

Elektronische Schaltungstechnik, PCB-Designer, Canopen, Digitaler Signalprozessor (DSP), Embedded Entwicklung / hardwarenahe Entwicklung, Embedded Linux, Machine Learning Engineer, Mess-, Steuerungs- und Regelungstechnik (MSR- / EMSR-Technik), Python, Signalverarbeitung, Twincat

MECHATRONICS ENGINEER IN THE DESIGN AND DEVELOPMENT OF PIEZO AND PROTECTION DEVICE'S SYSTEMS
Kundenname anonymisiert, Deutschlandsberg
7/2021 – 10/2024 (3 Jahre, 4 Monate)
High-Tech- und Elektroindustrie
Tätigkeitszeitraum

7/2021 – 10/2024

Tätigkeitsbeschreibung

• Design of and Development of an automotive haptic driver:
• Drafting the product development plan and project milestones
• Market analysis and patent research of the possible solutions
• Managing the product development process from Idea pool to the final design and release tests
• based on the targeted cost of the solution,
• Design of an analog amplifier
• Design and simulation of the digital control algorithm in Python
• Design of the digital controller in hardware level and software level
• Hardware component selection, SPICE simulation and PCB/A design
• Digitally controlled powered stage,
• Programming the control algorithms in C and uploading on the µC
• Programming its windows configuration software with C#
• Consisting a digital front end to ease the communication between display and host controller.
• Design and programming a windows software to setup and manage the board.
• This solution is patented.
• Design of a mechatronic system to demonstrate the Lens Cleaning solution using piezo components
• Innovative Touch Sensing Solution for TDK PowerHaps
• Drafting the Product Development Plan
• Problems Isolation, Market Analysis, and Patent Search
• Analysis of the Consequences and alternative solution
• Detailed design of the circuit based on the automotive market
• Simulating the solution in SPICE tools
• Preparing and running the laboratory tests including the fine tunning
• Documentation and writing the patent (This solution will be patented)
• Design of a mechatronic system for a High Active Stack Piezo Demonstrator
• Problem Isolation
• Generation of the solutions pool based on the available resources considering the project milestones.
• System and subsystem detailed design in both domains of analog and digital electronic circuits.
• Design and simulation of the controller in Python
• Design of the digital controller in hardware level and software level
• Hardware component selection, SPICE simulation and PCB/A design
• Programming the FW in C
• Conducting hardware in the loop simulation
• Around the globe: TDK demonstrates the HAS PZTs using this demonstrator
• Active damping technology controller
• Drafting and managing the product development plan
• Design of the state controller, observer dynamics, feedforward, and adaptive identification subsystems in MATLAB/Simulink through a successful model-based development solution
• Successfully simulating the solution with expected damping of the undesired deformations
• Presenting the solution to the higher managers and development department
• Project on-Hold due to department strategy-changes
• Endurance test bench for Hap2U Boosters in two generations
• Drafting the product development process
• Use of available resources to cut the expected costs of the development (Project basically saved 600K € and reduced the time to the product to less than 2 month).
• Design of the analog circuit
• Customizing the digital controller at hardware level to match the requirements
• Design and programming the controller algorithms in C
• Successfully test and deployment of the test bench

Eingesetzte Qualifikationen

Kundenberater, Digitaler Signalprozessor (DSP), Programmierer C, C++, Programmierer Visual Basic, Elektronische Schaltungstechnik, Mess-, Steuerungs- und Regelungstechnik (MSR- / EMSR-Technik), Regelungstechnik / Steuerungstechnik, Analogelektronik, PCB-Designer

MECHATRONIC DESIGN AND DEVELOPMENT ENGINEER, PROJECT MANAGER
Kundenname anonymisiert, Teheran
8/2016 – 7/2021 (5 Jahre)
Maschinen-, Geräte- und Komponentenbau
Tätigkeitszeitraum

8/2016 – 7/2021

Tätigkeitsbeschreibung

• Researched in the design of Embedded Systems (Hardware, Electronic: AD, AC, DC or Digital Circuit, Software Peripherals), led to the design of three embedded instruments, and two automotive engine control units (ECUs), reduced the design time by 20% and slashed the design and development costs by 25%.
• Automotive Engine's Electronic Control Unit (ECU)
• Market Analysis
• Product profile identification
• Requirements engineering
• Drafting the product development Process
• Problems identification, hard points and criteria analysis
• Detailed ECU design, including simulations, component selection, PCBA design
• Using Infineon TriCore µC
• HIL and SIL Simulation
• Sample Production with Product Verification and Validation
• Project On-Hold due to Strategy Changes
• Toroidal winding machine
• Drafting the product development plan
• Problem and situation analysis
• Market analysis and extraction of the final product's profile
• Design, analysis, simulation and prototype of the analog and digital circuits
• Design, Programming in C, Hil and Sil simulation of the uC based algorithms
• Support for product to market with the generation of the user manual and technical documentation
• Sample prototype within design of the mechanical systems and subsystems
• Cost reduction up to 40% with different counter measures
• Target achievement 150%
• Middle/low power induction heating machine
• Drafting the product development plan
• Problem and situation analysis
• Market analysis and extraction of the final product's profile
• Controller algorithm design though a successful model-based development approach
• Design, analysis, simulation and prototype of the analog and digital circuits
• Design, Programming in C, Hil and Sil simulation of the FPGA based algorithms
• Using SiC and IGBT High Power Modules Rating around 900V to 1200V
• Support for product to market with the generation of the user manual and technical documentation
• Cost reduction up to 30% with different counter measures
• Target achievement 97%
• Fuel evaporator module
• Brought in to Design, Analysis of Mechanical Vibration, Thermal Hysteresis, Reduced propagated Noise with NVH Analysis tools such as ANSYS, MSC ADAMS. Effective and efficient cost reduction through successful modeling by 95% effectiveness.
• Variable frequency drive for middle power and low power electrical engines
• Drafting the product development plan
• Problem and situation analysis
• Market analysis and extraction of the final product's profile
• Controller algorithm design though a successful model-based development approach
• Design, analysis, simulation and prototype of the analog and digital circuits
• Design, Programming in C, HIL and SIL simulation of the µC based algorithms
• Using SiC and IGBT High Power Modules Rating around 480V to 1200V
• Support for product to market with the generation of the user manual and technical documentation
• Sample prototype within design of the mechanical systems and subsystems
• Cost reduction up to 35% with different counter measures
• Benefit raised by 120%
• Target Market: Automotive drives and industrial drives

Eingesetzte Qualifikationen

Digitaler Signalprozessor (DSP), Embedded Entwicklung / hardwarenahe Entwicklung, Embedded Linux, Programmierer C, C++, Python-Programmierer, Internet of Things (IoT), Fertigungstechnik (allg.), Elektronische Schaltungstechnik, Signalverarbeitung, PCB-Designer, CAD (computer-aided design)

Zertifikate

Machine Learning with Python
IBM
2025
Advanced Turbo Machines Development and Design
Sharif University of Technology
2010

Ausbildung

M.Sc
Maschienebau (Vertiefungsrichtung Mechatronik und Mikrosystemtechnologie)
Karlsruhe Institute für Technologie
2016
Karlsruhe

Über mich

• +20 years of experience, result-driven in the design and development of mechanical systems and electro- mechanical systems, automation solutions, controller design for both domain of conventional methods, or modern strategies, design of artificial intelligence controllers, using machine learning techniques in designing intelligent systems.
• Consistently using analytical thinking, innovative thinking, and forward-thinking to build and run highly
automated machines, reducing design delivery time by 30% after streamlining and aligning customer demands & design limitations with locally available resources.
• Experience with Power modules, ECUs, IoT Devices (using LTE, Wifi, BT etc), inverters, automotive & industrial drivers up to 1200V/100A.
• Comprehensive knowledge with embedded system design, component selection, simulation, electronic CAD (schematics and PCB layout) for both digital systems and analog solutions
• Python test automation in various embedded systems development.
• Extensive knowledge and long-time experience in the development of mechanical systems, manufacturing technologies and their integration in electronic and mechatronic devices.
• Comprehensive knowledge and experience in the mechanical dynamics, vibration theories and control systems to stabilize the whole electromechanical solution combined with practical real-world deliverables
• Strong relationship and management skills, building trust and integration with coworkers, internal or external manufacturing sites, business partners, and test cells to define and align customer requirements, project cost perspectives and available resources.
• Led a project of optimization with a target achievement of 95% for a running mass production line, delivering high quality results with the efficient and reliable just in-time solutions.

Weitere Kenntnisse

ACDL & Office Systems & Management Tools:
Microsoft Office Outlook Global SAP system IBM DOORS 9.6 Microsoft Visio & Microsoft Project CodeBeamer

Programming and Simulation Tools:
C/C++ MATLAB & SIMULINK Python Tensorflow-Keras Matlab Simulink Stateflow Beckhoff TwinCAT 3 C#,C# .net Machine Learning

CAD & CAM:
CATIA V5 Solid Edge SolidWorks AUTODESK FUSION 360 Creo Parametric (ProE) AutoCAD and Inventor CAD program Altium Designer Master CAM

Finite Element Analysis, Mesh & Multibody Dynamics:
ANSYS ABAQUS Hypermesh MSC ADAMS

Operating Systems:
WINDOWS LINUX MAC OS Embedded LINU

Persönliche Daten

Sprache
  • Deutsch (Fließend)
  • Englisch (Fließend)
  • Persisch (Muttersprache)
  • Aserbaidschanisch (Muttersprache)
Reisebereitschaft
auf Anfrage
Home-Office
bevorzugt
Profilaufrufe
62
Alter
41
Berufserfahrung
22 Jahre und 8 Monate (seit 04/2003)
Projektleitung
20 Jahre

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