Blackcad Engineering GmbH

Blackcad Engineering is an independent engineering partner supporting Tier 1, OEM and industrial customers in the development of complex mechanical, electrified and turbomachinery systems.

• Antriebstechnik
• Batterietechnologie
• CAD (computer-aided design)
• CATIA
• Creo Elements/Pro (Pro/ENGINEER, Pro/E, ProE)
• Elektromotoren
• Konstrukteur Maschinenbau
• Siemens Nx
• Strömungsmaschinenbau / Turbomaschine12 J.

What we do
Blackcad Engineering supports Tier 1 and OEM customers with high-level engineering services for complex mechanical, electrified and turbomachinery systems — from concept development to series production.
This includes extensive experience in eDrive and battery systems, with a strong focus on manufacturability, lightweight design and production readiness.
Core competence areas
• Automotive & eMobility systems (eDrive, battery systems and housings)• Turbomachinery and high-speed rotating components• Advanced mechanical & electrified systems• Lightweight and hybrid structures (plastic / metal)• Electronics and mechatronic enclosures• Structural housings and load-bearing components
How we work
• CAD 3D / 2D with GD&T• Design for Manufacturing (DfM)• Design for Assembly (DfA)• Design for Excellence (DfX)• Design for Lightweight• Injection molding simulation support (Moldex3D)• FEM / CFD support via trusted engineering partners
Why Blackcad Engineering
• 20+ years of industry experience• Proven eDrive and battery systems project background• Experience with rotating, thermally and mechanically loaded systems• Own CAD/CAE licenses (Creo, CATIA, NX, SolidWorks, Moldex3D)• Independent execution & fast onboarding• TISAX certified

COMPANY OVERVIEW
Who We Are
Blackcad Engineering is an independent engineering partner supporting Tier 1, OEM and industrial customers in the development of complex mechanical, electrified and turbomachinery systems.
Our background includes numerous projects in eDrive and battery systems, complemented by extensive experience in advanced mechanical and rotating machinery applications.
Engineering Focus
We specialize in systems where multiple disciplines interact:
• eDrive and battery systems, including housings and thermal integration
• Turbomachinery and high-speed rotating components
• Mechanical structures and load-bearing housings
• Cooling, lubrication and thermal management
• NVH, tolerances and assembly constraints
Our work focuses on system-level robustness, not isolated components.
Design for Lightweight
Lightweight engineering is approached holistically:
• evaluation of material concepts (metal, plastic, hybrid)
• replacement of aluminum components with fiber-reinforced plastics where technically and economically suitable
• injection molding simulations to control fiber orientation
• topology optimization for efficient load paths
• metal inserts for robust interfaces and reliable assembly
This approach is applied consistently in eDrive, battery and turbomachinery systems, where weight, stiffness and thermal behavior are tightly coupled.
Application Areas
• Automotive & eMobility (eDrive and battery systems)• Turbomachinery and rotating machinery applications• Industrial machinery and equipment• Electronics and mechatronic systems• Rail and transportation systems• Medical and laboratory equipment (mechanical design)• Regulated and security-relevant systems
How We Support Our Customers
• Concept development and system architecture• CAD design and tolerance definition• Manufacturability and assembly optimization• Lightweight and cost optimization• Development of thermally and mechanically loaded systems• Prototype and series development support
FEM and CFD analyses are performed in cooperation with trusted partners, ensuring flexibility and scalability.
Why Customers Choose Blackcad Engineering
• Proven experience in eDrive, battery and turbomachinery projects• Strong production-oriented and system-level engineering mindset• Experience with rotating and thermally loaded systems• High flexibility and fast integration into existing teams• Clear communication and structured documentation• TISAX certified
Blackcad Engineering
CAD / CAE / DfX Engineering Partner for TIER1 & OEM
Automotive · eMobility · Advanced Mechanical, Electrified & Turbomachinery Systems
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